With several drives behind me to collect temperature readings at a few different points along the intake I had swapped the temperature sensor to be after the air filter and I began recording temperatures during my morning commute, which allowed steady speeds for the initial part of the drive.

With the additional data I was ready to apply 3M Aerolite reflective film to the exterior of the stock airbox.  The 3M Aerolite film is similar to the more commonly referenced DEI Reflect-a-gold foil but silver in color.

It was now time to take ‘after’ readings to see what changes, if any, were produced by having the reflective film on the airbox.

After the 1,900 second mark of the Afternoon Drive I shut the car off which stops the IAT reading, but I continued to record the temperature inside the airbox and the turbo inlet pipe for a couple of more minutes.

To try and make sense of the readings I have calculated what the turbocharger inlet pipe temperature above average ambient is.  The reasoning for this value is that the inlet temperature prior to the turbocharger should be less if the reflective foil applied to the airbox is helping to cool the temperature of the air passing through the airbox as compared with an untreated airbox.  I chose to use temperature versus ambient temperature since the relative temperature between recording sessions was effected by the ambient temperature.  During one logging session the ambient temperature was 77F while on another it was 92F.

Shown below is the temperature delta and speed plotted versus time.  The fourth reading, which also has the asterisk after it, is the measurement that was taken with the reflective foil attached to the airbox.

Because the speed lines make viewing the temperature lines more difficult, the chart below shows the same temperature data without showing the vehicle speed data.

Conclusion:

It is too soon to make a confident statement about the affect of the reflective foil on the intake temperatures, but from what I am seeing above it does not look to have a strong influence.

Shown below are the results of the first drive with the air temperature sensor located on the back side of the air filter.

The most remarkable result from this drive is that the temperature inside the airbox, after the air filter, exceeds that further down the intake, prior to entering the turbocharger compressor housing – labeled TOdegF.  From just after 1000 seconds until around the end of the drive the intake air is being cooled by the intake piping, relative to the temperature it reaches inside of the airbox.  That never occurred on the previous drive and raises the possibility that the air filter is contributing a fair amount to the warming of the intake air.

There are a couple of differences from the prior drive, the outside air temperature was about 15 degF greater, and there was a bit more stopping during the first portion of this drive.  The prior drive is shown below:

I will be making at least one more drive with this configuration to check for consistency in the results.

After reviewing the temperature measurements from the last drive home I decided that I wanted to move the airbox temperature sensor probe from the pre-filter side of the airbox to the post-filter side.

I set about making this move when I hit a snag, while attaching a 7mm socket to the end of a wrench the socket fell, down between the radiator carrier and the engine.  It bounced off one part and then the dreaded silence, indicating that it had not fallen through to the garage floor.

Peering down between the spaces I could not spot the socket, and as the photo above indicates, I had to try a bit more to see if I could find the stray tool.  Unfortunately even with the front end in the service position I could not find the socket nor bounce it free from wherever it landed.  I wasn’t going to drain the coolant to pull the whole front of the car off so I resigned myself to settling to use a 9/32″ socket instead until it either the 7mm falls out in the garage, or I purchase a replacement 7mm socket.

I continued on with what I had come out to the garage to do 90 minutes earlier, repositioning the air temperature sensor to the post-air filter side of the airbox.

The airbox was reassembled and positioned back where it regularly sits.  This sensor will work in conjunction with the sensor shown below.