Water-Methanol Injection vs High Octane

The following dyno charts were recorded at APR during the tuning of the APR Stage 3 software on my S4.  The car was tuned on 91, 93, 100, and 104 octane fuels.  In addition APR made a water/methanol injection tune using 93 octane gasoline.

With the consistency of having the same tuner and the same car setup being recorded on the same dyno equipment it makes for a good illustration of what differences high octane fuel has in comparison to lower octane fuel aided by water/methanol injection.

The chart below compares the base 93 octane tune with the 93+water/methanol tune.

APR 93 vs 93 water-methanol tunes
APR 93 vs. 93+Water/Methanol (APR K04 Stg3 Kit)

APR uses a Dynapack dyno so calling it wheel horsepower is not completely accurate since the measurement is made at the hub, but the horsepower increase is about 25 whp, increasing from 385 to 410.

The next chart shows the results of a tune using 104 octane fuel and no water/methanol injection.

APR 104 octane tune
APR 104 Octane K04 Stage 3 Tune

The dashed line was the baseline performance of the previous version of the 104 octane tune, and the solid line represents the new 104 octane tune performance.  The 104 octane tune produced a peak horsepower rating of approximately 468.

Comparison

With the 93+water/methanol tune peaking at 410 and the 104 octane tune peaking at 468 it is clear that the higher octane fuel produced more horsepower, nearly 60 “whp” more.

Caveats

Water/methanol injection involves multiple variables and if time had permitted to evaluate alternative configurations it might have been found that another combination of factors resulted in higher performance from the 93+w/m fueling setup.  Water/methanol ratio, volume of injected fluid, location of the w/m nozzles, fineness of spray, all could have been changed.  Additionally, how aggressively APR tried to tune the water/methanol setup could have closed the gap between the two options.

I am doubtful that any of those changes would have bumped the 93+w/m numbers up from a 25 hp gain to 85 hp so that the two alternatives were equivalent.

 

What to do with B5 RS4 Cylinder Heads?

The real question is, what to do to complement the RS4 cylinder heads.  My current thought is to shoot for something in the 550whp range on the smallest turbo I can manage to hit that goal with on pump 93 octane fuel and a water/methanol injection system.

Audi B5 RS4 Cylinder Heads

Audi B5 RS4 Cylinder Heads boxed up
Audi B5 RS4 Cylinder Heads

Eurodyne Boostmanager Plus+

For a while now I’ve had a Eurodyne Boostmanager Plus+ water/methanol injection system on hand courtesy of FrankenTurbo with a Snow Performance pump.  Finally I am getting around to having it installed, but I’ve still got

Snow Performance Tank and Pumpa ways to go before I have it fully operational and can make an assessment of the system.  Above is a picture of a 2.5 gallon fluid reservoir and the Snow Performance pump mounted to a removable plate in the trunk.  The fluid supply line runs under the driver’s side lower molding, beneath the dead pedal, and out through the rubber grommet in the footwell following the driver’s side frame rail, where it will then tee into either side of the APR bipipe.

Here is the BoostManager Plus+ mounted to a removable panel on the passenger side.  Beside the BoostManager is mounted an Innovate LMA-3 datalogger.

BoostManager Plus+ and Innovate LMA-3Lastly, here’s the current state of the engine compartment.  There’s still some work to be done installing an oil catch can as well as connecting the LMA-3 and BoostManager Plus+.

Audi B5 S4 Engine Compartment

Audi B5 S4 Information and Testing