Stage 3 post turbo backpressure

For this measurement I replace the wideband O2 sensor that is positioned prior to the catalytic converter with a pressure sensor.  In this way I am able to measure the exhaust back pressure of most of the exhaust system.

Here is shown a chart containing the manifold  boost pressure and the corresponding backpressure in the exhaust after the turbocharger.

034Motorsport 3.5" Single Exhaust Backpressure
034Motorsport 3.5″ Single Exhaust Backpressure

S4 vs RS4 Y-Pipe Pressure Drop

The logical next step after recording the pre-turbo pressure loss with the RS4 intake components on a Stage 3 setup, operating around 24 psi, was to swap the RS4 Y-pipe out and replace it with the S4 Y-pipe.

A comparison of pre-turbocharger pressure loss recorded with these two Y-pipes is shown below:

S4 vs RS4 Y-Pipe Pressure Drop
S4 vs RS4 Y-Pipe Pressure Drop

Expressed as a percentage increase in pressure drop when going from the RS4 to S4 Y-pipe the results look like:

RS4 to S4 Y-pipe Percentage P-Loss Increase
RS4 to S4 Y-pipe Percentage P-Loss Increase

The boost and MAF readings for these two cases is presented in the chart below:

S4 vs RS4 Y-Pipe Boost & MAF curves
S4 vs RS4 Y-Pipe Boost & MAF curves

While there clearly is a measurable gain in using the RS4 Y-pipe instead of the S4 Y-pipe it is unclear if the difference would translate into a performance increase for the engine.

Stage 3 Pre-Turbo Pressure Drop

I am continuing to record some pre-turbocharger compressor inlet pressure drop as I did with the K03 turbo pressure drop.  Now I am using the TTE550 turbochargers operating with a significantly higher boost pressure.  With this Stage 3 setup I presently have the following boost profile:

TTE550 Boost Profile
TTE550 Boost Profile

Measuring the pressure drop in the turbo inlet pipe produces these results.  Note:  All data not specified as TTE550 is from the BW K03’s.

TTE550 Pre-Turbo Pressure Drop w/ RS4 Intake Parts
TTE550 Pre-Turbo Pressure Drop w/ RS4 Intake Parts

Not surprisingly the pressure drop is greater with the Stage 3 setup as there is more airflow through the inlet for an equivalent engine speed.

Below is a comparison of the K03 vs TTE550 Boost and MAF readings during these collection sessions.  The greater boost and MAF lines are produced by the TTE550’s.

TTE550 vs BW K03 Boost and MAF
TTE550 vs BW K03 Boost and MAF
Interesting fact: K03’s reached 15 psi at 2667 RPM, TTE550 reached 15 psi at 3042 RPM — 375 RPM later.