BorgWarner K04 Turbochargers on hand

Another turbocharger option is now residing in my basement.  I came across a classified ad for a number of 2.7T parts that included this pair of low mileage BorgWarner RS4 K04’s.  With only a little over 10,000 miles on them I could not pass up the opportunity to put some K04’s back onto my S4, or alternatively to use them as the starting point for an upgrade to a RS6 based hybrid.

For the time being I am sticking with BorgWarner K03’s to gather some additional performance data and to try and continue the Nefmoto Stage 1 Tuning thread , but my hope is to swap in the K04’s by summertime and get some numbers on them with my existing additional hardware.

Image of BorgWarner RS4 K04 Turbochargers
BorgWarner RS4 K04 Turbos

 

TTE 550 Another Contender

The longer I wait the more interesting things become.

Another option that I’ve recently been made aware of is a product from The Turbo Engineers, an outfit in Germany.  While they have a large product line the turbocharger that caught my attention was the TTE 550 (image below).

The Turbo Engineers TTE 550 B5 S4/RS4 Turbocharger
TTE 550

This turbocharger pair is based off of the BorgWarner K04 with modified RS6 internals.  It’s a pairing of components that I have heard good things about and one that I think provides a great upgrade path to someone with K04’s that would like to max out their stock motor, or even push a little closer to the 500 whp range.

For less than the cost of new turbochargers TTE modifies the used BW K04’s, milling the compressor housing so that RS6 internals can fit into the K04 housings.  This means the turbo’s go right back where they came from in the engine compartment without need to purchase RS6 turbine housing compatible DP’s.

TTE offers a number of additional modifications for this turbo such as:

  • Ported exhaust entry
  • Gasket matched exhaust flange
  • Ported boost outlet
  • Ported compressor inlet
  • Compressor cover painted in black Hi-Temp coating
  • Actuator painted red in Hi-Temp coating
  • Lightened Turbine wheels

I’d like to find some additional performance results from users of this turbo, but the data supplied from the manufacturer looks promising.

My list of turbocharger candidates now looks like:

  • BorgWarner K04
  • FrankenTurbo F21
  • ProjectB5 RS6-X
  • SRM Billet K04
  • TTE 550

Next: FrankenTurbo F21 Mixed Flow

Audi B5 S4 Information and Testing