Category Archives: Flow Tests

More BMW Turbocharger Inlet Flow Testing

Over the weekend I received a shipment of BMW N54 engine turbocharger inlet pipes for flow bench testing.  I’ve tested a couple other sets of these inlet pipes in the past and I was interested to see how another take on these parts would perform.

This set was supplied by FrankenTurbo, the same vendor that had shipped the stock BMW inlets to me several months ago for flow testing.

Here are a couple pictures of these FrankenTurbo inlets on the flow bench:

FrankenTurbo Inlet on Flowbench
FrankenTurbo Inlet on Flowbench

 

Second FrankenTurbo Inlet on Flowbench
Second FrankenTurbo Inlet on Flowbench

The test was performed similar to how I did in the past, affixing the inlet to the flow bench and drawing air into the pipe.

Inlet Flow Results:

The chart below is a compilation of all of the BMW turbo inlets that I have flow tested.

Chart showing BMW N54 Engine Turbo Inlet Pipe Airflow Comparison
BMW N54 Engine Turbo Inlet Pipe Airflow Comparison

In a departure from the presentation that I used in the past I am limiting the chart to airflow readings that occurred at a test depression of 28″ of H20.

There are two reasons for this; firstly 28″ of H20 is a commonly used test point for flow bench airflow tests.

The second reason is that the chart I produced previously included extrapolated data, going out to test depressions two to three times what I recorded on the bench.  Estimating out that far introduces errors, which are magnified the further one extrapolates.  To better assess how the products compare, I am limiting the results to the range that the flow bench can directly measure.

Something else to point out, I am not familiar with how these pipes attach to the N54 engine, so the labeling scheme that I used may be incorrect.  That is, I have labeled one pipe number one and the other number two.  I’m not sure that this is the proper naming convention for all of the products, in some cases I may have mislabeled pipe two as pipe one.  Keep that in mind as you review the chart data and compare airflow readings between the pipes.

Here’s an additional chart showing the FrankenTurbo inlets with the adapters added for coupling them to the turbochargers.  Airflow decreases with the addition of the adpaters.

ft_inlet_adapter

Exhaust Manifold Velocity

What was done:

As a follow-on to the exhaust manifold pressure drop testing that was performed I decided to use a velocity probe to assess the airflow velocity out of the exhaust manifold at a fixed airflow rate.

Products:

I still had available the AWE Tuning, Silly Rabbit Motorsport, and Audi S4 stock exhaust manifolds.

awe-tuning, srm, Audi B5 S4 exhaust manifolds
(L-R) AWE-Tuning, Silly Rabbit Motorsport, Audi exhaust manifolds

Test Procedure:

The velocity probe was placed perpendicular to the plane of the exhaust manifold outlet approximately intersecting the plane across the outlet opening.

exhaust manifold velocity probe test
Velocity probe at outlet to exhaust manifold

Due to the interaction of the airflow with the probe the readings varied slightly.  To try and minimize the affect of this variation 10 samples were taken for the AWE and SRM manifolds and averaged.  The higher velocity from the stock exhaust manifold caused greater variation and therefore 20 samples were averaged.

Only the middle primary was tested.

Here is each product on the bench as the tests were being conducted.

audi b5 s4 exhaust manifold velocity probe test
Stock Audi B5 S4 exhaust manifold
awe tuning exhaust manifold velocity probe test
AWE-Tuning exhaust manifold
srm exhaust manifold velocity probe test
Silly Rabbit Motorsport exhaust manifold

The Results

exhaust manifold velocity probe test results
Airflow velocity test results

Based on the respective diameters of the primary runners and the outlet diameter of the manifolds the results are not surprising.