Category Archives: Sensors

Pre-Turbo Exhaust Pressure

The past few weeks I’ve spent assembling and wiring a variety of sensors into the car and I’m finally reaching the point where I can make some recordings.

Here is a comparison of the manifold pressure on K03’s with a Stage 2 tune versus the exhaust pressure just prior to the turbocharger turbine inlet.

BW K03 Turbocharger manifold pressure versus turbine inlet pressure chart

I’ve still got some more work to do with the car, this is an early release version of the TorqByte water-methanol system controller, it is a replacement for the Eurodyne BoostManager.  The TorqByte group are the people who put together the guts of the BoostManager and since Eurodyne stopped supporting BoostManager the TorqByte group has picked up the product and are making some nice enhancements to it.

TorqByte Water-Methanol Injection Controller and MAP sensor
TorqByte Water-Methanol Controller and MAP Sensor

 

3 bar MAP sensor

I picked up a 3 bar MAP sensor in anticipation of installing a pair of BorgWarner K04’s.

oem s4 and 3 bar map sensor
OEM vs 3 Bar Side-by-Side

Some of the dimensions of the two:

O-ring notch
O-ring notch
O-ring notch height
O-ring notch height

OEM sensor:

OEM Sensor O-ring width
OEM Sensor O-ring width

OEM and 3 bar side-by-side:

S4 OEM and 3 Bar
S4 OEM and 3 Bar

Old vs New MAP Sensor

Concern about the accuracy of the MAP sensor on the car led me to removing the part and replacing it with a new MAP sensor that I had in my tool box.  I went and took a second set of logs with the new sensor and made a comparison.

Boost pressure reading from Old vs New MAP Sensor
Old vs New MAP Sensor

It looks as though the old sensor is still functioning correctly.